MARKHAM
← EngagementsCase file — Manufacturing · 2025MKM-E-2025-108 · Client-approved · Anonymised

ERP re-platforming under independent oversight

ClientIndustrial manufacturer
Duration14 months
CapabilitiesTechnology · Oversight
Systems deliveryHolisticAutomation
0Days of unplanned downtime at cutover
+2%Final cost against the contracted budget
14 moSelection to stabilised operation
3Scope-change requests approved, of 41 raised

Cutover readiness and post-stabilisation outcomes verified under the Markham Verification Standard at month 14.

01

The situation

An industrial manufacturer was running its third attempt at retiring a 19-year-old ERP. The first attempt had been abandoned at selection; the second had reached month 16, consumed $6M, and been stopped by the board. The system now constrained everything the operating model wanted to do — and the organisation had learned to distrust every plan that promised otherwise.

The board’s condition for a third attempt was structural: whoever built the system would not be the party telling the board how the build was going.

02

What the diagnostic found

The forensic review of attempt two found no villain, only architecture: requirements had been gathered as a wish list rather than derived from an operating model, scope had grown 40% without a single contested change request, and the integrator had reported its own progress — green until the week it was red.

The enterprise blueprint drawn in the first four weeks exposed the real scope: of 212 requirements carried over from attempt two, 79 traced to no operating decision and were removed before selection began.

03

How Markham helped

Selection ran against the blueprint, not a feature matrix — three vendors tested on reference operations, contracts written against outcomes with exit terms priced. HolisticAutomation was contracted separately for build and integration, and Markham’s oversight was contracted to the board, not the programme: weekly readouts of readiness against baseline, with scope changes contested in a forum that could say no. Thirty-eight of forty-one were declined.

Cutover happened when the written readiness criteria passed — one planned weekend, zero days of unplanned downtime, and a stabilisation period that ended with verification rather than a party.

04

Impact in detail

MeasureMonth 0Month 14Change
Unplanned downtime at cutover— (target: 0)0 daysMet
Cost against contracted budget$0 variance+2%Held
Requirements carried212133−79
Order-entry cycle time11 min4 min−64%

Readiness criteria written and agreed before build began; outcomes verified under MKM-F-003 after stabilisation.

05

What we took from it

a

The blueprint deleted more risk than the contract did. Seventy-nine requirements that served no operating decision would have been built, tested and maintained.

b

Separating oversight from delivery changed the reporting physics: the board heard about problems while they were cheap.

c

A contested change forum is the cheapest programme insurance that exists. Thirty-eight declined requests are why the budget held.

Discuss a similar situationThe operating model used